BASF is the chemical industry’s world leader. With more than 97,000 members of staff, it operates in virtually every country on earth. The BASF Antwerp site is the largest integrated chemical production centre in Belgium, and the second-largest production platform of the BASF group around the world.

On 2 April 2009, BASF Antwerp and Evides Industrial Water signed a 15-year DPFO contract for the production and supply of process water and demineralised water. Within that framework, Evides Industrial Water will build a process water plant (PWTP) on Dutch territory, with a capacity of 2,000 m3/hr. Two pipes will transport the process water produced by the PWTP to the industrial site of BASF. Most of the process water serves as supply water for the existing demineralisation production plant of BASF Antwerp, but some of it will also be used for the production of demineralised water in a new demineralised water production plant (DWTP), to be built by Evides Industrial Water. The capacity of this plant is 550 m3/hr.

As from 1 January 2011, BASF will not only have increased its demineralisation capacity, by using water from the Biesbosch - which is actually water from the Maas River - to replace ground water, Evides Industrial Water also considerably contributes to the sustainability of BASF's water portfolio.

Lying on the Scheldt, in the northern-most part of the port of Antwerp, BASF Antwerp has a 600-ha site, where 54 production plants form different, fully integrated production lines. BASF Antwerp’s product range comprises basic and specialist chemicals, synthetics and preproducts, processed products, mineral fertilisers and inorganic products. The semi-finished products made at BASF Antwerp are used in virtually all processing industries, such as the building industry, the paper and leather industry, agriculture and horticulture, the car industry, the toys and sports products industry, and the textile and pharmaceutical industries.

The total production capacity amounts to more than 15 million tons. On its industrial site, BASF Antwerp employs more than 3,500 own members of staff, plus a daily average of more than 1,200 contractor personnel.

Despite a continuous focus on saving water, total water consumption at BASF increased as a result of its successful growth strategy. BASF therefore put out a global water tender at the start of 2007. The objective was to increase its demineralised water capacity on the one hand and on the other to analyse whether it was possible to optimise existing water management in such a way that the dependence on valuable ground water could be reduced. Brackish port water and fresh Biesbosch water were two alternative water sources available.

Finally, the tender presented an open contract form option: realisation in accordance with turnkey delivery of plants, or the supply of process water and demineralised water on the basis of a DPFO (Design Build Finance Operate) contract.

When BASF awarded this contract to Evides Industrial Water, the positive experiences of other customers from the south-west of the Netherlands played an important role. Dow Chemical (Terneuzen), Shell/Air Liquide (Pernis) and Yara (Sluiskil) do not only use the demineralisation plants designed by Evides Industrial Water, they also rely on the expertise of Evides for their daily operations. Partnerships based on DPFO agreements have led to long-term relationships between Evides the water specialist and industrial consumers.

In addition to quality and experience, sustainability also played a major role in the decision-making process, as valuable potable water in the industrial water supply will be replaced with raw Biesbosch water (water from the Maas River). Finally, the double industrial water pipes and the built-in redundancy in the PWTP and DWTP contribute to increased supply reliability for BASF Antwerp.

Construction preparations are now in full swing. Evides intensively and mostly constructively cooperates with the Engineering and Energy Policy units of BASF Antwerp, with the objective of realising the next concept.

The PWTP will be connected to the raw Biesbosch water transport system. The PWTP comprises a double-layer sand filtration process and has a production capacity of 2,000 m3/hr (future expansions are possible). The PWTP will consist of 10 units (n-2 concept), each with a production capacity of 200 m3/hr. Evides applies double-layer sand filtration on numerous locations in the Biesbosch. It is a thorough, solid and above all, simple process.

So as to guarantee supply reliability, the process water is transported to the north side of BASF industrial site by two industrial water pipes (with a diameter of 600 mm) across a 1,500-m track. At the industrial site it is buffered in a new buffer tank with a capacity of 10,000 m3.

The BASF industrial water network is supplied by this buffer tank. Most of it serves as supply water for the existing BASF demineralisation plant. The rest serves as supply water for the new DWTP of Evides Industrial Water.

Like the existing demineralisation plant, the DWTP uses IX (ion exchange) technology. That means that for the demineralisation process, the same technology is used everywhere on the site. The new DWTP will comprise two ion exchange lines (with a capacity of 275 m3/hr each). It has a classic configuration that consists of cation filters, de-acidification towers, anion filters and mix-bed polishers.

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WWTP DDA
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