At the site of the existing municipal WWTP of the town of Terneuzen in the southwest of The Netherlands, a MBR (Membrane BioReactor) will be erected in 2009 using the AirliftTM MBR technology of Norit. In this project 4 parties within the waterchain will be cooperating: the local waterboard will supply the feed water for industrial reuse (effluent), Evides Industriewater will be using this effluent for the production of demi-demineralised water, Dow Chemical will be using this demi-water and Norit will supply the innovative water treatment technology.
The waterboard (responsible for waste water treatment and surface water quality) expects additional investments to be necessary in anticipation of both an increased treatment capacity as well new demands for an increased water quality of the final effluent from its WWTP. This goal can be achieved with the construction of a MBR. Better than today the resulting effluent is suitable for direct feed to the existing RO-plant at DECO facilities of Evides Industriewater for the production of demi-water. Therefore the MBR is an attractive solution for all parties involved: additional treatment capacity for the waterboard, the availability of a better feed water quality for production of demi-water by Evides Industriewater and sustainable reuse of water by Dow Chemical.

The supply of water to Dow Chemical in the estuarine delta of the river Schelde in southwest Holland is handled at the DECO watertreatment facilities, owned and operated by Evides Industriewater. The process design is based on sand filtration, ion exchange technology and membrane filtration. Different water qualities are being used as feed water: river water (from huge fresh water basins some 140 km away), locally collected fresh run-off water (rain water), industrial effluent, condensate and – formerly – seawater. Apart from water reduction programs this multi-sourcing strategy of Dow Chemical results in risk mitigation (reduction of its dependability of one single feed water source), sustainability of its production site in Terneuzen and cost savings.

In 2006 a part of the membrane filtration plant at the DECO-plant has been re-engineered in order to replace seawater for municipal effluent as feed source. Since February 2007 a total of 1million m3 of demi-water per year is being produced using the effluent from the clarifiers of the existing municipal waste water treatment of Terneuzen (WWTP De Drie Ambachten). This amount is less than intended, since the existing micro-filtration step (MF) is limited in its capacity and due for full replacement. As a consequence the post-treatment by RO does not produce the quantity of demi-water desired by both Evides Industriewater and Dow Chemical.

In close cooperation with the waterboard and Dow Chemical, Evides Industriewater has decided  to not replace the MF-plant but rathert o increase the quality of the feed of the RO-plant. This will be achieved with the construction of a MBR at the WWTP DDA. The MBR is scheduled to start-up by the end of 2009, so as to ensure that from 2010 the RO-plant produces 2 million m3 of demi-water per year again.

The MBR-plant will have a nominal hydraulical capacity of 400 m3 per hour (max 620 m3 per hour). Thanks to the superior quality of its effluent this will be used to feed the existing, 12 km afar RO-plant, that produces demi-water for supply to Dow Chemical. Apart from being the biggest MBR in the Netherlands, this project perfectly fits into the multi-sourcing strategy of Dow Chemical and is an excellent example how waste water can be reused in an economically feasible ad sustainable way.

RWZI DDA (Terneuzen)

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project:

RWZI DDA
(MBR afvalwater)

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DWP Botlek
(demiwater)

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BASF
(demiwater)

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